Tag Archives: servos

servo arm now drawing things with inverse kinematics

you can see some of the error modes i was encountering in the ^ shaped “straight line” where theta1 was clipping out because I was feeding it negative values based on my inverse kinematics calculated angles

i blame servo jitter for how shaky the lines are 🙂

this took forever and a heaping bowlful of confusion to get to where i am. actually i’m still confused. but basically i spent all day sunday working on this, emailed out to MITERS, and finally a hallmate, pranjal, helped me out (https://github.com/pranjalv123/servoarm) today and fixed where I was stuck at in an hour or two.

essentially he rewrote the code in python (I was actually starting to do this) to graph and understand what was going on. For instance, the bottom-most image is the working envelope of the robot arm;

Isn’t that fascinating? It’s like a  yin yang. If you play around with the servo arm this sort of working envelope makes sense.

So turns out my code was decently fine, the negative values just meant I was giving it bad inputs that it physically couldn’t reach given the arm link lengths I’d given it.

We initially tried to wrap the negative values around by doing mod180 ‘ing it,
 theta1 = ((int)theta1+180)%180
but this gives the sort of trajectory shown in the upper image
(I think… it may also be that elbowup needs to be false to generate that sort of trajectory)

setting elbowup to be true fixed a lot of issues to (which makes sense physically as more x,y coordinates can be reached if the elbow is up rather than down, it’s  easy to see if you play around with it … see the inverse kinematics chapter on http://www.eng.utah.edu/~cs5310/chapters.html if this elbowup/down stuff is coming out of nowhere — basically there are two combinations of theta 1 and theta 2 that will work for any given x,y coordinate and you just pick whether you want the elbow up or down solution)

and finally the working enveloped helped me pick correct x,y values to feed it. Initially I was just basing my x,y values off of the instructables www.instructables.com/id/Robotic-Arm-with-Servo-Motors/?ALLSTEPS but scaled down 1/3, which was just a guess of mine based on my servo joint limitations versus her motor joint limitations

it is also surprisingly close to the dimensions in mm I give it, eg.


double highY = 80; // line drawing targets in mm


double lowY = 20;


double staticX = 20;

will give me a line about 60 mm long (I put the link lengths in as mm), which is exciting.

I’m still not sure what’s going on with why the straight line up and down is at a 45degree angle, but that’s probably a constant offset problem. Fixable either in code or if I set the initial conditions on the angle the links are mounted on the servos better.

Next: faces?

Servo repair with 4-40 tap, no thanks to silly proprietary servo hardware

Hexapod now has 18 working servos again! yay.

Servo Failure modes
I didn’t strip the gears* on one of my servos from applying to much load to it (the way I expected my servo to fail), but rather stripped the threads on the servo to servo horn coupler.

*see http://techtv.mit.edu/videos/10523-what-is-design-an-example for a good video of designing a robot, having the gears strip, and solving that problem with rubber “shock absorbers.” This video is shown near the very beginning of 2.007 Design and Manufacturing I, a sophomore build-robots mechanical engineering class.
@28:30 you see a good picture of stripped servos gears, where the missing teeth means that the servo can’t turn correctly:


Anyway, I had some issues because I thought maybe I was using the wrong size screw. The servo horns and screws and splines are all some dumb not inter-compatible between manufacturers proprietary design.

So I ordered some replacement servos off of ebay.
“Vigor VS-2 standard analog Servo VS 2 vs2”
$9.98 for 2, or $4.99 each.
Probably I paid way too much but whatever. At the time I thought $5 was really cheap for a servo (now I think $3 is more reasonable price for this servo). Bought 2/9 and delivered 2/19, not bad.

At first I thought I got ripped off and the servos were stripped, but then I looked more closely and realize that there are no threads cut into the servos:

So you can use the proprietary self-tapping screws, but I realized you can just tap them with regular ol’ 4-40 threads and use normal 4-40 screws instead of, if you ever lose the pack of proprietary servo stuff, hunting around for ages looking for an appropriate size screw.
left: 4-40 screw mates fine with servo horn. top: a 4-40 tap. right: A proprietary screw with mysterious thread count and pitch next to a nylon 4-40 screw.
Works well!


2dof minimalistic servo arm, now with mapped values + code

values actually mapped correctly = some semblance of control. mapping painstakingly / experimentally determined
the setup

actually very difficult to write words even with the arm controller (versus twiddling some potentiometers to control the arm), because the potentiometer to servo mapping isn’t precise and there’s a lot of slop (e.g. look at the dead space around the screwdriver)

time elapsed: probably 1 hr including trying to figure out how to draw things and documenting ^^ (~40 minutes to code this and map the values)

/**
 * @file: RC control of servo
 *
 * @description
 * theta1 = bottom joint pot value, theta2 = top joint pot value
 * these were experimentally determined,
 * I had one leg of pot connected to sig5v, the other to a voltage
 * divider setup with a 1kohm=R2 and being read to A0 or A1 respectively
 */

#include <Servo.h>
Servo servo1;
Servo servo2;

int theta1;
int theta2;

int map1;
int map2;

void setup()
{
//    pinMode(1, INPUT);
//    pinMode(2, INPUT);
    Serial.begin(9600);
    servo1.attach(2,500,2400);
    servo2.attach(3,500,2400);
}

void loop()
{
  theta1 = analogRead(A1);
  theta2 = analogRead(A0);
//  map1 = map(theta1, 163,380, 0,130);
  map1 = map(theta1, 163,360, 0,130);
//  map2 = map(theta2, 1017,275, 0,160);
  map2 = map(theta2, 1017,264, 3,150);
  servo1.write(map1);
 
  servo2.write(map2);
  Serial.print(“theta1 “); Serial.print(theta1);
  Serial.print(” map1 “); Serial.print(map1 );
  Serial.print(” theta2 “); Serial.print(theta2);
  Serial.print(” map2 “); Serial.print(map2);
  Serial.println();
 
  delay(20);
 
}

weekend project: minimalistic servo arm

There’s a video of it in its final state, with its multitude of issues. *sigh* one day I will actually finish a project. Only the first and last 5 seconds or so are interesting. Cost: ~$6 for the two microservos (!! so cheap), plastic is free, then the board+microcontroller battery is $25+$15+free (probably $10?).

After building hexa-rideablepod, I have definitely been more inclined to daydream about small or fold-able or compact project.

I should update my project todo list.

Anyway,
I started at ~8pm on Saturday and finished ~3:30 pm on Sunday (and yes, I did sleep a bit, as well as watch an anime movie (Summer Wars) …


what the cloud looks like in the future

… and spend a lot of time reading about inverse kinematics and poking at IK code I never ended up using).

I was inspired by http://www.instructables.com/id/Robotic-Arm-with-Servo-Motors/?ALLSTEPS

The code looks pretty straightforward.

// Given theta1, theta2 solve for target(Px, Py) (forward kinematics)
void get_xy() {
  actualX = a1*cos(radians(theta1)) + a2*cos(radians(theta1+theta2));
  actualY = a1*sin(radians(theta1)) + a2*sin(radians(theta1+theta2));
}

I was a bit confused by the definitions of the variables, since I haven’t done kinematics in a while. In the forward kinematics part it is essentially saying:

measuring the servo spline outer diameter in order to create lasercut female splines on my parts instead of using the proprietary servo horns. I started around this time. I swear I spent like 30 minutes trying to figure out how many divots it has (21) before just trial-erroring it, lol.

It gets to be pretty late in the day after I try to struggle to remember kinematics.
Here are some beautifully written kinematics notes I found linked from stackexchange question on drawing robots (robotics stackexchange! i’m excited).

Well, crap. I hesitate — do I want to try to get something done and present a project or not? I eventually decide (and with some support from the awesome Jessica Artiles) that I may as well get more feedback on my ideas. What is there to lose?

Thus, I emergency hot-glued some potentiometers onto pieces of plastic and used that as my control ( a simple mapping of potentiometer values to servo values is all that’s needed) instead of writing IK code. This arm controller design was inspired by http://www.maxjusticz.com/a-miniature-robotic-arm-controller/.

img src my design inspiration, except mine was jankier and used more hot glue

near the end of the designathon

I didn’t even have time to map things correctly, because I thought the presentations began at 5pm but actually they began at 3pm.

The lasercutter files looked like so:

It’s hard to see the cuts. But the pots have flats on their shafts, so the pot arms have semicircular holes that are tightly fit onto the pot shaft to couple rotationally. And for a minimalistic design, the robot arms have servo splines cut into them so they mate directly to the servo.

I had the most issues trying to make a press-fit bracket for the servo so that I could couple it to a base. The sides of the servo weren’t particularly flat so the rectangular brackets always broke on installation; I ended up with a C-shaped bracked design.

a frontal image

Also, the servos are amazingly torque-ful. I thought the base would be enough to hold it down but I ended up adding tape so that the servo arm wouldn’t swing itself around.

Also to fix, I actually need to build a platform so that the base is heavy enough that the servos don’t push it around and high enough that at zero degrees the width of the servo arm doesn’t cause it to hit the ground.

I also actually did calculations for the servo, or rather used a calculator online, to verify the servos would handle the sharpie weight. Not that I had different servos or anything. (screenshot below)

Oh, another issue I ran into, the servo.write() arduino library uses modulation from 544us to 2400us, while the microservos used 500-2400 us, which gave me this issue where the servos wouldn’t go all the way down to zero degrees when I used myservo.write(0). I took a quick look at “arduino-1.0librariesServo” and found out thatyou can specify these min/max values when you initialize the servo, e.g.

attach(pin ) - Attaches a servo motor to an i/o pin. attach(pin, min, max ) - Attaches to a pin setting min and max values in microseconds 

There was some other funky issue with trying to read a sensor while the servo was drawing power. Turns out I just need more delay in my loop.

Can’t think of anything else for now.

Material Costs

ebay $11.88 
“4x SG90s 9G CYS micro servo motor RC Robot Helicopter Airplane Car Boat + Horns”
so about $3 per servo

The servo specs: http://www.servodatabase.com/servo/towerpro/sg90

Pulse Width: 500-2400 µs sg90

Current Status:
I lost the code, and I broke some of the lasercut pieces, (the usb port for programming the arduino also seems to create a lot of sensor noise and the servo arm kind of did crazy robot arm thing and killed itself) so right now I re-lasercut  pieces and am re-writing the code. Should be up within a week.

===================================

Follows is a live blog of me working on drawbot:

===================================

ebay $11.88 
“4x SG90s 9G CYS micro servo motor RC Robot Helicopter Airplane Car Boat + Horns”
so about $3 per servo
let’s follow this tutorial
confirmation that 9g micro servo can indeed make robot arm: 
okay yay let’s do some math
thanks society of robots

alright, now let’s see some real specs on these micro-servos:

Stall Torque at 4.8 volts = 22.2 oz/in (1.6 kg/cm)

aww… so cute (compare to the 7 to 15 kg/cm ones used in “small” robot arms: http://www.nex-robotics.com/robotic-arm/robotic-arm.html)

So what are the tradeoffs? With a longer robot arm length, I get more range, but then I suffer torque-wise.

Also, need 4 dof — one for the pen to move up and down.

===
7:47pm
some research into simulating robot arms online..
http://wps.aw.com/aw_young_physics_11/0,8076,898588-nav_and_content,00.html

my initial thought was to use processing, but oh hexapods java applets >__<

okay the guy next to me at the hackathon, idk his name, says i should just write it in html5
[edit: it may have been vincent xue]

excellent plan, learn html5

mmm kinematics libraries http://kineticjs.com/

wah html5 games
http://raptjs.com/
okay let’s not get too distracted

hrm kinematics in flash
http://active.tutsplus.com/tutorials/animation/learn-about-linear-kinematics/
===
http://www.societyofrobots.com/robot_arm_tutorial.shtml

frick
i should catch up in 18.06, perhaps
http://commons.bcit.ca/math/examples/robotics/linear_algebra/index.html

==
okay, assume some weights
google: density of acrylic
1.18 g/cm³
thanks google

okay let’s make up some dimensions for a link length
4x16x3 = 192 cm^3 * 1.18 g/cm^3 =
226.56
thanks dot-gridded metric notebook and google

hrm, so about 1/5th of a kg. Wait what? that seems wrong.

oh units -> 0.3cm thick, so = 22.7 grams.

(from actual measurements:
15g for a 3*50*76 mm chunk, or 1.32 g/cm^3

okay now for
pre-built calculator!
😛

okay not operating near stall torque, that is good

(conversion N m to kg cm is about x10, if you let gravity ~10 m/s/s)
==
8:30
okay, screw this, I am going to CAD some stuff
later: end up not CADing anything
==
3:18
One anime later, and back to staring at robots.
i start watching youtube stanford lectures but am too sleepy
http://www.cs.unc.edu/~jeffi/c-space/robot.xhtml mmm canvas, 2010 2d robot arm simulator

hmm GUI via processing
http://luckylarry.co.uk/arduino-projects/arduino-modifying-a-robot-arm-part-2/

oh! excellent written documentation
http://www.micromegacorp.com/downloads/documentation/AN044-Robotic%20Arm.pdf

===
day 2
haha, still here. i’m so sloowwww at building things, all the other teams are so cool
okay i’m working by myself because i’m weird like that

eww, the servos are doing funky things where servo.write(0) doesn’t seem to go all the way to zero. let’s compare. hitec311 and sg90.
http://www.servodatabase.com/servo/hitec/hs-311

Pulse Width: 500-2400 µs sg90

Pulse Width: 900-2100 µs hitec311

hrmmm.

bam,
arduino-1.0.3librariesServoServo.h

   attach(pin, min, max  ) – Attaches to a pin setting min and max values in microseconds
   default min is 544, max is 2400

==
Adam Libert, DIY waterjet and crazy grad student, drops by and shows me cool robots:
http://medesign.seas.upenn.edu/index.php/Courses/MEAM520

==
serial monitor output:

º’j¤ º’jP ºŠjR ºŠjR º’jT ºŠjR ºŠjR ºŠjT ºŠjR º’jR ºŠjP º’jP º’jT º’jR º’jP º’jR º’jP º’jR º’jR ºŠjR º’jR º’j

Exciting, when I am commanding a servo, it pollutes the analogRead.
Well then.

Oh, I just needed to increase the delay (was using 1). Hmm. I’m not even writing to the servos. I wonder why initializing the servo means the serial loop can’t run fast enough.

==
how the heck does a kit for this not exist already?
http://www.bizoner.com/arduino-6-dof-programmable-clamp-robot-arm-kit-ready-to-use-p-238.html
$250, wow.

==
whee it’s 3 pm and i decided to pitch because I HAVE NO SHAME. 😀 It’s amazing what having the support of a friend can do for you.

screw-propelled vehicle prototype v1 — with soda cans

Yea so I did a CAD thing with a lot of procrastinating along the way.
Concluding thoughts: sleep. Also do more schoolwork / UA work and also apply to jobs. Good plan.
Oh, include more margin of error in general, in this case for the diameter of the can with cat5 cable included (you can see where I bandsawed the top platform just to see how it would do).

  • redo by making platform higher
  • oh and fix the snap fits
  • and make things a bit farther apart

Acrylic, it snaps.

the video is actually made still using this piece. actually maybe the extra degrees of freedom allow the vehicle to actually work.

Stockpile non-flathead style bolts (socket-headsss i want them), I hate using locknuts with non-flathead style ones

Some pictures

those count as bushings right
this is how you’re supposed to couple things to a soda can right
that’s what it looks like in solidworks

more pictures will be added to this album: https://picasaweb.google.com/113942194695013581888/ScrewPropelledVehicle